Food Processing

Organic Overload, Sustainable Recovery with DeurRR

The Problem: High Organic Load, Grease, and Sludge Complexity

Food and beverage manufacturing generates wastewater rich in organics, fats, sugars, starches, and cleaning agents. This leads to extremely high COD/BOD, foaming, odor issues, and sludge management problems. Seasonal variability, spoilage losses, and sanitation cycles further complicate treatment.

Ph
4.0–10.5, varies with food and cleaners
Sludge Volume
Very high, sticky and hard to dewater
Oil and Grease
50–2000 mg/L, clogs membranes, hard to separate
Total Suspended Solids (TSS)
500–10000 mg/L, pulps and particles block systems
Ammonia/Nitrogen
20–800 mg/L, nutrient pollution in discharge
Chemical Oxygen Demand (COD)
2000–120000 mg/L, sugar and fat overload
Biological Oxygen Demand (BOD₅)
1000–70000 mg/L, fluctuates, hard to stabilize
Pathogens
Present, needs disinfection, health risk

DeurRR Advantage: Nature-Powered Precision for Organic-Rich Effluents

⚠️ Conventional:
– Aerobic/anaerobic + chemical polishing

✅ With Deur:
– Rapid oxidation of organic load via OH• and nanobubbles (ioniX)

⚠️ Conventional:
– DAF + coagulants

✅ With Deur:
– Plant-based demulsification + flotation with minimal chemical input

⚠️ Conventional:
– Chemical flocculants

✅ With Deur:
– HerbX naturally coagulates food particles for faster settling

⚠️ Conventional:
– Acid/base dosing

✅ With Deur:
– Operates across a wide pH range without dosing

⚠️ Conventional:
– High volume, hard to compost

✅ With Deur:
– 30–60% sludge reduction with improved dewaterability

⚠️ Conventional:
– Chlorine/UV

✅ With Deur:
– Oxidizes odor-causing and microbial content with zero chemical residue

Proven Impact

  • COD/BOD Reduction: 60–80% (COD up to 120,000 mg/L)

  • Oil & Grease Removal: Up to 90%

  • TSS Removal: 70–95%

  • Sludge Volume: Reduced by 30–60%

  • Pathogen Reduction: Significantly lowered without chemical disinfection

  • Output Water: Odor-free, safe for reuse or compliant discharge

Clean Food, Clean Water: Let DeurRR Handle the Mess

DeurRR empowers food industries—from dairy and bakery to beverages and meat processing—to manage their wastewater efficiently and sustainably. Achieve discharge norms, reduce sludge burden, and unlock reuse potential with zero chemical footprint

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