cement industry wastewater treatment plant

Cement

Chemical-free. Scalable. Impactful.

Cement Industry Wastewater Treatment Plant

Deur Water’s cement industry wastewater treatment plant reduces BOD, COD, acidic pH, controls sludge, and makes water reusable for the industry.

The Challenge: Complex Wastewater from Cement Production

Cement manufacturing produces highly variable wastewater containing multiple contaminants that complicate cement industry wastewater treatment plant process:

Ph
9.0–12.5 - Alkaline, disrupts biology
Sludge Volume
High - Costly, impacts environment
Oil and Grease
10–50 mg/L - Microbial hindrance
Total Suspended Solids (TSS)
500–7,000 mg/L - High sludge, clogging
Total Dissolved Solids (TDS)
2,000–70,000 mg/L - Mineral overload
Chemical Oxygen Demand (COD)
500–50,000 mg/L - Complex organics
Biological Oxygen Demand (BOD₅)
100–16,000 mg/L - Biological overload
Heavy Metals (Chromium, Lead, Arsenic)
Trace–5 mg/L - Toxic, needs removal

Our Solutions: Advanced Technology for Cleaner, Safer Wastewater

High PH

⚠️ Conventional:
– Acid/base neutralization

✅ With Deur:
– Effective treatment across wide pH range, chemical-free

High Suspended Solids

⚠️ Conventional:
– Chemical coagulants and settling tanks

✅ With Deur:
– Natural coagulation and enhanced flotation via nanobubbles

Heavy Metals

⚠️ Conventional:
– Chemical precipitation

✅ With Deur:
– Sustainable adsorption and removal of heavy metals

Organic Load (COD, BOD)

⚠️ Conventional:
– Limited bio-treatment

✅ With Deur:
– Rapid, chemical-free oxidation of organics

Sludge Volume

⚠️ Conventional:
– High volume toxic sludge

✅ With Deur:
– Significant sludge reduction and lower toxicity

Chemical Residues

⚠️ Conventional:
– Residual toxicity and secondary waste

✅ With Deur:
– Zero chemical residues, environmentally safe output

Proven Impact

  • COD/BOD Reduction: 60–80% (COD up to 180,000 mg/L; BOD up to 40,000 mg/L)

  • Heavy Metal Removal: 70–90%

  • Sludge Volume: 30–60% reduction

  • Water Quality: Produces cleaner, safer water ready for reuse or discharge

Transform Your Cement Wastewater Management with DeurRR

DeurRR’s innovative technology offers cement plants a cost-effective, sustainable solution for treating complex effluents—converting wastewater challenges into opportunities for water reuse and environmental compliance.

Cement Industry Wastewater Treatment

Challenges include managing high pH, excessive sludge, turbidity, heavy metals, and chemical residues that complicate treatment.

Yes, advanced treatment technologies allow water to be reused in cooling, cleaning, or even in non-critical industrial processes.

Reduced chemical dependency, lower sludge generation, and cleaner discharge protect local water bodies and reduce operational costs.

The plant uses multi-stage processes including natural coagulation, flotation, and oxidation to handle high organic and solid loads in the effluent.

Continuous monitoring ensures that pH, BOD, COD, and heavy metal levels remain within regulatory limits, avoiding fines and environmental harm.

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